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Question answered in Quora - How do warehouses efficiently track and locate an individual SKU?


This is how the Life Cycle of a SKU can be defined in a Warehouse

i) - A SKU gets received for the first time - Typically items get downloaded into the Item master of the WMS even before they hit the Receiving dock.

ii) - The person at the receiving dock receives the SKU, and then the WMS flags the SKU as a new SKU, so it gets sent to an area called Cube measuring area, here the Volumetric dimensions, weight, picture if picture tracking is enabled) etc are captured

iii) - Then warehouse personnel assign a bin location or an each pick location or an active location for that SKU, typically it is a permanent assignment, so the SKU resides there as long as there are orders for the SKU

iv) - Then the SKU gets putawayed there - meaning it gets sent to the bin location first and is available for pickers to pick to fulfill against any orders - now this location can be looked up from the WMS, any basic WMS should have this feature - lookup SKU and quantity in bin locations by entering the SKU

iv) - Also the bin location has a min and a max, so depending on the SKU volume buyers might be buying more of that SKU, if there is no space for that SKU in the bin location, then that SKU gets sent to Reserve storage and stays there, until there is room for that SKU in the bin location. Again all WMSs have the ability to look up SKU in reserve storage, all the SKUs in reserve storage stay as cases, so it is matter of looking up all cases by SKU in reserve storage

v) Once the SKU runs out in the bin location, the SKU from the reserve storage gets replenished into the bin location.

vi) Obviously the last part is once the SKU doesn't receive any more orders, then the SKU gets purged out of the system, first the inventory gets to zero, the product gets moved to a deep reserve storage and eventually gets sold then the SKU is deleted from the item master - typically it is not deleted completely, rather the status is marked as deleted

So anybody should be able to look up a SKU from the bin location first and then from the Reserve storage, you can also look up the same SKU that is Outbound towards a customer, but that doesnt matter because they are already shipped to a customer, so they cannot be used to fulfill other orders.


ABOUT THE AUTHOR 

Puga Sankara is the CEO and Founder of Smart Gladiator. Smart Gladiator is an ATDC Georgia Tech company, Smart Gladiator's award-winning product LoadProof (https://feature.loadproof.com/loadproof) is an Enterprise Photo Documentation System that is enjoying tremendous traction in the Supply Chain Community. LoadProof (https://feature.loadproof.com/loadproof) is a patent pending Centralized Cloud based Enterprise Photo Documentation System for Supply Chain. It is built on the premise that photos and videos are vital documentation serving as compelling proof of important operations performed in the supply chain within and across organizations. These operations may be related to fulfilling customer orders, meeting contractual obligations, or transferring merchandise across different parties taking part in the Supply Chain operations. LoadProof is as important for your organization as an ERP (Enterprise Resource Planning) which is an enterprise system of record for critical documents such as Purchase Orders, Sales Orders, Contracts between parties etc. that have tremendous legal ramifications, or a WMS (Warehouse Management System), that holds indispensable information related to orders shipment/fulfilment data. Just like Instagram, Facebook or Snapchat have evolved into platforms that enable individuals to showcase how pretty they or their clothes are, LoadProof is a similar Enterprise system of record that holds photos, not so much for show off, but to serve as compelling, unequivocal, thoroughly documented proof, even in the court of law when there is a dispute between organizations while they perform many facets of their functions/operations, as well as for increased visibility and transparency within the Supply Chain. The capabilities of LoadProof are discussed in detail in the next sections of the document below. LoadProof is live in 460+ Sites, 250+ corporates, 13 Countries.There are more testimonials in this link here also https://www.g2.com/products/loadproof/reviews. Learn more here on our YouTube channel,  https://youtube.com/@smartgladiatorloadproof  & also here in LinkedIn - https://www.linkedin.com/company/smartgladiator/

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